Plate rolls are cylindrical grinding machines used for the production of a wide variety of materials. They are mainly used in the metallurgical, chemical and mining industries to produce smooth surfaces with minimal deviations from roundness.
These cylindrical grinding machines can be used as primary or secondary processes , depending on the specific production needs. It is a type of primary process used in many industries to grind non-ferrous metals such as copper, nickel or zinc. Read on to learn more about plate rolls for sheet metal and if they can be useful for your business.
The industry takes steps from gigan 1960 Seravesi te and does so in order to improve performance and at the same time ensure a less physically tiring job ; maximizing production, obtaining more precise and superior quality products is the mission of many companies that buy and use Plate Rolls for this purpose. They can also be used to grind ferrous metals , but surfaces may require additional finishing.
The cylindrical grinding machine works by feeding material into a rotating cylinder with a rotating abrasive plate . The platen and cylinder move together as the material is fed through the machine. The cylinder has holes to allow the material to enter the machine.
The plate has an abrasive surface designed to grind the surface of the material . The material is passed through the machine until its surface is smooth. Surface deviations are typically less than 0.5% of the material diameter. The plate roller can be used to produce a wide range of products including tubes, bars, sheets and strips.
They can produce a wide range of products , including tubes, bars, sheets and strips; plate rolls are ideal for industries that produce small batches with varying shapes and sizes, deviations from roundness are minimal. They have a low surface roughness compared to other grinding methods; this makes them suitable for many applications where high precision is required. The production cost per volume is low compared to other grinding methods. They also require little attention from the operator during production.
We call them plate rolls but they are also known as plate rolls bending machines : these are innovative technologies designed to compress or stretch materials through the use of some rollers. Perfect in the steel and metal industry, in reality they are also used to model plastics, rubbers, papers and much more.
There are some things to consider . First of all it is important to keep the curvature in mind ; it will have to allow the management of different thicknesses so as to be truly versatile and this can be achieved by choosing the latest generation machinery. It is equally important that the rollers can move both horizontally and vertically in a variable and personalized way so as to adapt to individual processes.
Versatility is one of the most important aspects, especially smaller companies do not buy dozens and dozens of machines but need to optimize costs and spaces: finding a model that can work with different materials, thicknesses and designs can make the difference .
We then highlight safety which should not be considered as the last feature but one of the most important; relying on brands capable of producing high quality and safe plate rolls puts employees and workers in a safe position by making sure to avoid accidents at work. Small and compact dimensions are also important, especially for SMEs that need to optimize space.